In today's industrial landscape, ensuring a safe and compliant workplace is more crucial than ever. For decades Express Weldcare Services (EWS) has been at the forefront of providing top-quality safety solutions, including our highly regarded P601 Local Exhaust Ventilation (LEV) inspection service. Our commitment to expertise behind what we offer, accountability, reliability, and passion in what we do drives us to deliver exceptional service, helping businesses across the UK maintain safe working environments. This article explores the importance of LEV systems, the benefits of P601-certified inspections, and why EWS is your trusted partner for all your fume extraction needs.
Overview of Local Exhaust Ventilation (LEV) Systems
What Is a Local Exhaust Ventilation (LEV) System?
A Local Exhaust Ventilation (LEV) system is designed to control and remove hazardous substances such as fumes, dust, and vapors from the workplace. By capturing contaminants at their source, LEV systems prevent them from dispersing into the workspace, thereby protecting workers' health and ensuring compliance with UK health and safety regulations (HSE).
Why Do You Need Regular LEV Inspections?
"Occupational Lung Disease (OLD) causes the death of 12,000 people in GB annually. There are 18,000 new cases of OLD per year that are caused or exacerbated by work and 400,000 working days are lost per year." (HSE Work Plan 2020, page 3).
Ensuring Worker Safety
LEV systems are designed to protect workers from hazardous substances. Regular inspections ensure that these systems function optimally, providing the intended level of protection. Neglecting LEV maintenance can expose workers to harmful airborne contaminants, leading to respiratory issues and long-term health problems.
Legal Compliance
In the UK, businesses are legally required to maintain and test LEV systems regularly to comply with health and safety regulations. Failure to do so can result in legal non-compliance, prosecution, fines, and potential legal action.
Insurance Validity
Insurance policies often mandate regular LEV inspections. Inadequate testing can invalidate these policies, leaving businesses financially vulnerable in the event of an incident or claim related to exposure to hazardous substances.
System Efficiency and Cost Savings
A well-maintained LEV system operates more efficiently, reducing downtime and improving productivity. Regular inspections and timely maintenance can prevent costly repairs and replacements, contributing to long-term cost savings.
Why Choose P601-Certified Engineers for Your LEV Inspections?
Demonstration of Competence
P601 certification signifies that an engineer possesses the necessary knowledge and skills to effectively test and maintain LEV systems. This competence provides assurance to employers, clients, and regulatory authorities.
Compliance with Regulations
The Health and Safety Executive (HSE) and the British Occupational Hygiene Society (BOHS) strongly encourage LEV system testers to hold P601 certification. Using a P601-certified engineer ensures compliance with vital regulations such as COSHH.
Thorough Examination and Testing
P601-certified engineers conduct comprehensive inspections, identify issues or deficiencies, and recommend appropriate corrective measures. Their expertise ensures that LEV systems function optimally, providing the intended level of protection.
Health and Safety of Workers
Regular testing and maintenance by a P601-certified engineer ensure that LEV systems effectively control exposure to hazardous substances, protecting worker health and safety.
How our LEV Testing Service will support your business
Expert Consultation and Advice
Our engineers are P601 certified, accredited by the BOHS, guaranteeing that your systems meet HSE standards. The first step is a free site survey, which involves a transparent assessment of your LEV system needs at no cost. Following this, your allocated engineer will conducts a full inspection and provide you advice tailored to your business, helping you select the best fume extraction solutions for your specific needs. We take the time to understand your business and recommend the most suitable products and services to ensure a safe and compliant workplace.
Comprehensive Range of Products
We offer a wide range of the best fume extraction equipment from leading and specialist brands like Nederman, Electac, Kemper and more, ensuring that you have access to the most reliable LEV system for your business. We supply every part of the LEV system including: fume extraction arms, portable fume extractors, high-efficiency extractors, and replacement filters, all designed to meet the specific needs of your workplace.
Ongoing Support and Maintenance
Achieve proactive legal compliance with our scheduled maintenance plans ensuring you stay ahead of legal requirements and avoid potential fines or shutdowns. Our planned maintenance schedules take the hassle out of managing your LEV system, allowing you to focus on your core business operations. We offer regular inspections, and system maintenance to ensure that your fume extraction system continues to operate efficiently whilst keeping in mind legal requirements for your processes.
Training and Education
We believe in empowering our customers with knowledge. EWS offers ongoing maintenance checklists to ensure that your staff is well-versed in best practices for operating and maintaining your fume extraction system. This checklist includes the proper use of fume extraction equipment, maintenance procedures, and ensuring ongoing compliance with health and safety regulations.
Reliable Fume Extraction Equipment - Spotlight on our Range
Nederman Fume Extraction Equipment
Nederman is a world renowned brand/manufacturer in the field of industrial air filtration, offering high-quality equipment designed to capture and remove hazardous substances produced during industrial processes.
Some of our favourite Nederman fume extractors and fume extraction equipment include:
Nederman FilterCart+ Mobile Welding Fume Extractor
Fume Extractor Features:
- Long-lasting Nanofiber Filter: Experience extended filter life and superior efficiency (F9/MERV 14) with the large 30 m² filter surface, minimising filter replacements and maximising uptime.
- Extended Reach Extraction Arm: The flexible 3-meter arm with an integrated spotlight ensures optimal fume capture across your entire work area, enhancing manoeuvrability and convenience.
- Effortless Mobility: Navigate your workspace with ease thanks to the lightweight design and durable casters, while the compact footprint fits seamlessly into any welding environment.
- Plug-and-Play Operation: Get started quickly and efficiently with the simple setup and user-friendly controls, minimising downtime and maximising productivity.
- Durable Construction: Built to withstand the demands of industrial use, the FilterCart+ features a robust roto-moulded plastic shell, a PVC hose with an extraction arm framed with aluminium, a steel/aluminium built fan and high-quality components for lasting performance.
For more information about this excellent fume extractor, click here.
Nederman Original Extraction Arm Kit
Extraction Features:
- Efficient Fume Capture: Effectively removes welding smoke, fumes, and dust from the workspace, creating a healthier environment.
- Flexible Positioning: The 360-degree swivel joint and smooth arm movement allow for precise fume capture in any workspace orientation.
- Versatile Installation: Can be mounted on ceilings, walls, benches, or extended brackets for adaptability.
- User-Friendly Controls: Integrated lighting and fan controls for easy operation.
- Durable Construction: Built with high-quality materials for long-lasting performance.
- Customisable Options: Compatible with a range of hoods, filters, and extensions to suit specific needs.
For more information on this popular kit, click here.
Nederman MCP-GO SmartFilter Fume & Dust Extractor
Fume & Dust Extractor Features:
- Unmatched Efficiency: Leveraging Nederman’s proven MCP SmartFilter technology, the MCP-GO captures even the finest welding fumes and dust with exceptional efficiency.
- Compact Design, Big Performance: Don’t let its footprint fool you. This space-saving powerhouse is available in two models to suit your specific airflow and pressure needs, ensuring clean air for manual welding, robotic applications, and thermal cutting processes.
- Plug-and-Play Simplicity: Get up and running in no time with the MCP-GO’s pre-wired controls and fan. This easy-to-install system eliminates complex setup procedures, saving you valuable time and resources.
- Built to Last: Nederman’s MCP-GO is constructed with durable metal to withstand the demands of even the most challenging welding environments.
- Reduced Noise Levels: The integrated silencer chamber keeps noise levels low, optimising operator comfort and creating a more pleasant work atmosphere.
- Smart Monitoring (Optional): Upgrade to smart controls for real-time performance monitoring, allowing you to proactively maintain your system and maximise its lifespan.
For more information on the renowned SmartFilter Fume Extractor, click here.
Electac Fume Extraction Equipment
Electac provides a range of fume extractors designed specifically for welding and soldering. Their products are built in the UK and are renowned for their durability and efficiency in he most demanding operating environments.
Some of our favourite Electac fume extractors and fume extraction equipment include:
Electac 360 Degree Fume Extractor Arms
Fume Extraction Features:
- Modular Design: Integrate seamlessly with existing extraction systems, or pair them with Electac’s robust “P” series fans (capable of handling up to 8 arms) and filter modules for a complete, customised solution.
- Effortless Maneuvering: The 360° swivel and full vertical movement ensure effortless positioning of the capture hood, keeping fumes precisely contained at the source.
- Choice of Capture Cowls: Select between standard or compact options to optimise fume capture for various applications, even in areas with restricted access.
- Adaptable Mounting: Securely attach your arm to walls or any suitable structure using the included support brackets. The spigot allows for easy connection to standard spiral ducting or flexible hoses.
- Aluminum Internal Support: Features a flexible outer hose and swivel for durability and ease of use.
For more information on this reliable fume extractor, click here.
Electac MT800ni Portable Mobile Welding Fume Extractor
Mobile Fume Extractor Features:
- Portable & Powerful: At just 19kg, the MT800ni is a lightweight champion. The robust design and convenient handle make it easy to carry around your workshop or job site, ensuring clean air wherever you weld.
- Double Duty Filtration: A built-in spark arrestor traps hot embers before they reach the filter, while the main disposable filter cartridge tackles dust and fumes with impressive efficiency. Choose between the standard filter (99% efficient to 10 microns) for most applications or the optional high-efficiency filter (99.996% efficient) for specialized welding needs.
- Filtration on Demand: The MT800ni offers versatility in fume capture. Attach the included 3.75m hose with a magnetic capture nozzle (sold separately) for localised extraction at the source of the weld. Alternatively, use the extractor with an on-torch system for a more automated approach.
- Easy Maintenance & Affordability: Replaceable filters and a filter clogging indicator ensure optimal performance and long-lasting use. The MT800ni is built to last, with readily available spare parts and filters at competitive prices, keeping your operating costs low.
For more information on this mobile welding fume extractor, click here.
Kemper Fume Extraction Equipment
Kemper is another leading German brand in the field of fume extraction, known for its high-quality, reliable, and efficient equipment. Their products are widely used in the metalworking industry to ensure a safe and clean working environment.
Some Kemper fume extractor favourites:
Kemper MaxiFil Stationary Wall-Mounted Welding Fume Extraction Unit
Features:
- High Filtration Efficiency: Removes up to 99.9% of harmful fumes and particles.
- Health and Safety: Creates a cleaner, safer work environment for welders.
- Self-Cleaning Filter System: Automatically removes dust and debris, extending filter life and reducing maintenance.
- Variable Fan Speed Control: Adjustable airflow to meet specific needs.
- Built-in Spark Trap: Prevents sparks from entering the filtration system, reducing fire risk.
- Large Collection Container: Holds up to 20 litres of dust and debris, minimising the frequency of emptying.
- Easy to Use and Maintain: User-friendly design with minimal maintenance requirements.
For more information on this wall mounted welding fume extractor, click here.
Kemper ProfiMaster Welding Fume Extractor
Features:
- Safe Operation: Ensured by rotation field control.
- Easy Maintenance: Maintenance door allows for easy filter changes.
- Minimal Adjustment Required: Exhaust arm requires fewer adjustments due to the flow-optimized exhaust hood design.
- Increased Safety: Features filter monitoring for enhanced safety.
- Exhaust Arm up to 4 m: Provides extensive reach for fume extraction.
- Automatic Start-Stop (Optional): Adds convenience and efficiency.
- Rotating Exhaust Hood: Enables use in a 360-degree radius, ensuring comprehensive fume capture.
Applications:
- Suitable for all materials, including high-alloy steel.
- Ideal for low to medium levels of smoke and dust.
- Suitable for occasional to frequent use.
Stealth Fume Extraction Equipment
Stealth's fume extraction products are chosen for their versatility and ease of use, all designed to provide clean air solutions for welding workspaces. Their products are built to meet the highest standards of safety and performance.
Stealth top picks include:
Cobra Stealth Portable Welding Fume Extractor
Features:
- Superior Performance: A powerful 1.5 HP motor delivers a high nominal airflow of 1400 mc/h, effectively removing fumes and airborne contaminants even without an extraction arm attached.
- Superior Filtration: The Cobra Stealth boasts a large filtering surface area of 500 x 500 x 75mm², ensuring exceptional capture and filtration of welding fumes, dust, and particles.
- Safety First: Incorporates a safety device with an hour counter and automatic cut-out switch, preventing overheating and ensuring long-lasting operation.
- Durable Design: Crafted with high-quality materials, the Cobra Stealth is built to withstand the demands of even the most challenging welding environments.
- Versatile Power: Choose between the 110v or 240v models to perfectly match your workshop’s electrical configuration.
- Applications:
Ideal for various welding processes, including MIG, TIG, and Stick welding. - Perfect for use in workshops, fabrication shops, auto body repairs, and other industrial settings.
- Suitable for welding mild steel, stainless steel, aluminium, and other metals.
For more information on this mobile welding fume extractor, click here.
Stealth Digi-Fume Welding Fume Extractor
Features:
- Advanced 4-stage Filtration System: Ensures thorough removal of pollutants with 95% efficiency, including a HEPA filter, meeting standard EN779.
- High Extraction Capacity: 1200m³/h for effective fume removal.
- Monitoring and Safety: Equipped with an hour counter and filter status lights to indicate operation and any clogged filters.
- Soundproof Design: Features an electric high-performance centrifugal extraction fan in a soundproof compartment.
- Robust Knuckle Joints: Provides durability and stability.
- 3m High Construction Arms: Allows for extensive reach and flexibility in positioning.
For more information on this welding fume extractor, click here.
Choosing the Right Fume Extraction Equipment
When it comes to fume extraction, the choice of equipment can significantly impact the safety, compliance, and productivity of your workplace. Brands like Neederman, Electac, Kemper, and Stealth offer a range of reliable solutions designed to meet various industrial needs.
- Neederman products are known for their robust construction, innovative features, and ease of use, making them ideal for various industrial applications.
- Electac stands out with its modular design and high efficiency, perfect for specialised tasks like welding and soldering.
- Kemper combines advanced filtration technology with user-friendly designs, offering reliable and versatile welding fume extraction solutions.
- Stealth provides high-efficiency systems that ensure clean air and enhance worker safety in demanding industrial environments.
Despite the differences, these brands share a common factor: a commitment to quality and performance. By investing in top-tier fume extraction equipment, you ensure a safer, more productive, and compliant workplace.
Explore our range of fume extractor equipment vetted over our 50 years of providing fume extraction solutions for our customers. Our range extends beyond these leading brands, catering for all types of requirements and focused on enhancing your workshop's air quality and safety.
Benefits of Using High-Quality Fume Extraction Equipment
Quality over quantity is a principle that always wins.
Improved Air Quality
High-quality fume extraction equipment ensures that airborne contaminants are effectively captured and removed, improving overall air quality in the workplace. This is especially important in industries where hazardous substances are frequently generated, such as welding, soldering, and chemical processing.
Enhanced Worker Health and Safety
Effective fume extraction reduces exposure to hazardous substances, protecting workers from respiratory issues and long-term health problems. This contributes to a healthier, more productive workforce and demonstrates a commitment to employee well-being.
Compliance with Regulations
Using reliable and efficient fume extraction equipment and regular maintenance helps businesses comply with health and safety regulations, avoiding fines and legal issues. Compliance with regulations such as COSHH is essential for maintaining a safe working environment and protecting workers from exposure to harmful substances.
Increased Productivity
"Workers who develop asthma and/or lung disease through exposure to a substance at work often need to change career or fall-out of work all together" (HSE Manufacturing Sector WorkPlan 2022, page 2). Maintaining a clean and safe working environment reduces downtime and improves productivity, as workers can perform their tasks without the risk of exposure to harmful substances. High-quality fume extraction systems contribute to a more efficient and productive workplace, enhancing overall business performance.
The Role of Fume Extraction in Various Industries
Welding and Fabrication
Welding processes produce significant amounts of fumes and dust. In the long run exposure to these carcinogens and asthmagens link to lung cancer, asthma and Occupational Hypersensitivity Pneumonitis (OHP) which can lead to permanent lung damage from exposure to metalworking mist (HSE Manufacturing Sector WorkPlan 2022). Effective fume extraction equipment, such as the Nederman fume extraction arm kit, ensures these contaminants are captured at the source, protecting workers and maintaining a clean workspace.
Paint Spraying and Chemical Laboratories
Industrial applications such as paint spraying and chemical processing produce volatile organic compounds (VOCs) and other hazardous substances. Extraction arms are ideal for capturing pollutants close to the source to ensure these contaminants are effectively managed, maintaining compliance with safety regulations. EWS offers solutions for various laboratory settings, from research labs to college chemistry labs.
Jewellery Making and Laser Engraving
Benchtop fume extractors are essential for jewellery making and/ or processes where soldering and laser engraving is involved. Portable fume extractors, such as the Electac MT800ni Portable Mobile Welding Fume Extractor, are ideal for small workshops, providing efficient fume removal and ensuring a safe working environment. Regular maintenance and filter replacements are essential for these units to perform optimally.
Composite Machining
Composite materials, when cut, milled, or polished, release potentially explosive dust and particles. Effective dust extraction systems are critical in composite machining industries to protect workers and maintain product quality. EWS provides comprehensive dust extraction solutions for composite manufacturing lines, ensuring safe and efficient production processes.
Conclusively, ensuring a safe and compliant workplace is a top priority for any business. At EWS, we are committed to providing expert fume extraction solutions to help you achieve these goals. Choose EWS for your LEV inspections and fume extraction equipment needs, and experience the peace of mind that comes with knowing your workplace is safe, compliant, and productive.
