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ESAB Aristo RoboFeed 3804HW Robotic Wire Feeder
- Improved weld quality: Accurate wire feed control and stable operation promote consistent welds
- Reduced downtime: Durable design and minimal wire wear minimise maintenance requirements
- Enhanced process control: Wire inching and gas purge features allow for precise weld initiation and consistent shielding
- Increased productivity: Lightweight design optimises robot performance and maneuverability
- Broad application versatility: Suitable for a wide range of robotic welding tasks
£1,447.69 ex VAT


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The ESAB Aristo RoboFeed 3804HW Robotic Wire Feeder is a precision wire feeding solution designed to optimise robotic welding applications. Completely enclosed for reliable operation, it provides key features like wire inching and gas purge for enhanced process control. Its lightweight design, achieved by housing the PCB in the Aristo FeedControl 3804HW box instead of the feeder housing, makes it ideal for use with hollow wrist robots, minimising strain on the manipulator arm.
Features
- Accurate Speed Control: Deliver precise wire feed rates from 0.8 to 30.0 m/min using a reliable pulse encoder for consistent weld quality
- 4-Roll Feed Mechanism: This design with grooved feed and pressure rolls ensures smooth, stable wire feeding and minimises wire wear for extended service life
- Lightweight Design: The PCB housed within the separate Aristo FeedControl 3804HW box reduces feeder weight, making it perfect for hollow wrist robots
- Completely Enclosed: Protects internal components from dust and debris for reliable performance in harsh welding environments
- Wire Inching: Allows for precise wire positioning at the start of the weld for accurate joint formation
- Gas Purge: Enables effective shielding gas delivery to prevent weld contamination
- Available in Ø 38 mm roller size: Accommodates wires up to Ø 1.6 mm for a wide range of welding applications
Applications
- Robotic arc welding
- Automotive manufacturing
- Aerospace welding
- Shipbuilding
- Heavy equipment fabrication
- General metal fabrication
Specifications
Specifications | |
---|---|
100 % Duty cycle (10 min. cycle), Gas-cooled | 400A |
60 % Duty cycle (10 min. cycle), Gas-cooled | 500A |
Power Supply (from robot) | 60 (PWM) VDC |
Drive Mechanism | 4WD |
Speed Control | Pulse encoder |
Drive Rollers | 38 mm |
Wire Feed Speed | 0.8-30.0 m/min |
Diameter | 0.9-1.6 mm |
Diameter | 0.8-1.6 mm |
Operating Temperature | -10 to 40 °C |
Enclosure Class | IP2x |
Standards | IEC 60974-5; IEC 60974-10 |
Dimensions, L x W x H | 251 x 182 x 221 mm |
Weight | 5.8 kg |
Spares & Accessories
Interconnection cable 15,0m water-cooled: 0740538887
Interconnection cable 10,0m water-cooled: 0740538886
Interconnection cable 5,0m water-cooled: 0740538895
Interconnection cable 15,0m air-cooled: 0740538882
Interconnection cable 5,0m air-cooled: 0740538890
Interconnection cable 10,0m air-cooled: 0740538881
Cable Kit Assembly, 5.0 m, universal air/water-cooled: 0465412884
Cable Kit Assembly, 3.6 m, universal air/water-cooled: 0465412885
Quick Connector Marathon Pac: F102440880
Aristo FeedControl 3804HW: 0461080882
Resources
Take your robotic welding to the next level with the ESAB Aristo RoboFeed 3804HW. Order today or contact us to discuss how this precision wire feeder can elevate your weld quality, efficiency, and productivity.
Weight | 5.8 kg |
---|---|
Dimensions | 25 × 18 × 22 cm |
Free Delivery |
Free Delivery |
Brand |
Esab |
Nationwide Delivery (all items excluding gas cylinders):
- Free UK mainland (England, Scotland and Wales) delivery on orders over £85 inc. VAT
- UK mainland delivery is £7.50 inc. VAT on orders under £85 inc. VAT
- UK islands and Northern Ireland shipping costs may vary
Click and Collect:
Free click and collect with no minimum spend from our warehouse on the Empress Park, Southampton with on-site parking. Once your order has been processed, we will advise you when it is ready for pickup.
Just want advice? No problem. Feel free to call in to speak to one of our friendly experts.
EWS Fleet Coverage Areas:
Southampton | Eastleigh | Winchester | Alton | Farnham | Petersfield | Havant | Hayling Island | Waterlooville | Fareham | Portsmouth | Gosport | Chichester | Arun | Worthing | New Forest | Christchurch | Salisbury | Wiltshire | Test Valley | Basingstoke and Deane | West Berkshire | Reading | Hart | Waverley | East Hampshire | East Dorset | Hampshire | Bournemouth | Poole | Lymington | Ringwood | Verwood | East Preston | Goring-by-Sea | Lancing | Shoreham-by-Sea | Steyning | Bramber | Horsham | Adur
UK Delivery for Gas Cylinders:
Shipping costs for gas cylinders are calculated at checkout once the delivery postcode is entered.
International Delivery:
Please contact us for an accurate delivery quote.

Automation Consultation
Automation is the smart choice for any modern business looking ahead. With the right tailored solution, it will boost efficiency and reduce your long-term costs. Here's how:
1. Overcome labour shortages: Stay ahead of the industry’s skilled welder shortage
2. Minimise waste/human error: automation reduces material waste and rework by up to 15%
3. Cut Energy Costs: Automated welding systems use up to 30% less energy than manual methods
4. Lower Emissions: Automated systems reduce spatter and fumes, cutting emissions by up to 20% and creating a cleaner, safer work environment.
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