The ESAB Aristo RoboFeed 3804HW Robotic Wire Feeder is a precision wire feeding solution designed to optimise robotic welding applications. Completely enclosed for reliable operation, it provides key features like wire inching and gas purge for enhanced process control. Its lightweight design, achieved by housing the PCB in the Aristo FeedControl 3804HW box instead of the feeder housing, makes it ideal for use with hollow wrist robots, minimising strain on the manipulator arm.
Features
- Accurate Speed Control: Deliver precise wire feed rates from 0.8 to 30.0 m/min using a reliable pulse encoder for consistent weld quality
- 4-Roll Feed Mechanism: This design with grooved feed and pressure rolls ensures smooth, stable wire feeding and minimises wire wear for extended service life
- Lightweight Design: The PCB housed within the separate Aristo FeedControl 3804HW box reduces feeder weight, making it perfect for hollow wrist robots
- Completely Enclosed: Protects internal components from dust and debris for reliable performance in harsh welding environments
- Wire Inching: Allows for precise wire positioning at the start of the weld for accurate joint formation
- Gas Purge: Enables effective shielding gas delivery to prevent weld contamination
- Available in Ø 38 mm roller size: Accommodates wires up to Ø 1.6 mm for a wide range of welding applications
Applications
- Robotic arc welding
- Automotive manufacturing
- Aerospace welding
- Shipbuilding
- Heavy equipment fabrication
- General metal fabrication
Specifications
| Specifications | |
|---|---|
| 100 % Duty cycle (10 min. cycle), Gas-cooled | 400A |
| 60 % Duty cycle (10 min. cycle), Gas-cooled | 500A |
| Power Supply (from robot) | 60 (PWM) VDC |
| Drive Mechanism | 4WD |
| Speed Control | Pulse encoder |
| Drive Rollers | 38 mm |
| Wire Feed Speed | 0.8-30.0 m/min |
| Diameter | 0.9-1.6 mm |
| Diameter | 0.8-1.6 mm |
| Operating Temperature | -10 to 40 °C |
| Enclosure Class | IP2x |
| Standards | IEC 60974-5; IEC 60974-10 |
| Dimensions, L x W x H | 251 x 182 x 221 mm |
| Weight | 5.8 kg |
Spares & Accessories
Interconnection cable 15,0m water-cooled: 0740538887
Interconnection cable 10,0m water-cooled: 0740538886
Interconnection cable 5,0m water-cooled: 0740538895
Interconnection cable 15,0m air-cooled: 0740538882
Interconnection cable 5,0m air-cooled: 0740538890
Interconnection cable 10,0m air-cooled: 0740538881
Cable Kit Assembly, 5.0 m, universal air/water-cooled: 0465412884
Cable Kit Assembly, 3.6 m, universal air/water-cooled: 0465412885
Quick Connector Marathon Pac: F102440880
Aristo FeedControl 3804HW: 0461080882
Resources
Take your robotic welding to the next level with the ESAB Aristo RoboFeed 3804HW. Order today or contact us to discuss how this precision wire feeder can elevate your weld quality, efficiency, and productivity.
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