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ESAB FFRS Flux Feed & Recovery System
- Increased productivity & reduced downtime
- Improved operator comfort & safety
- Reduced consumable waste & lower operating costs
- Enhanced weld quality & consistency
- Environmentally friendly operation


Buy Now, Pay Later In 3 Interest-Free Payments
Boost Efficiency and Reduce Waste with the ESAB FFRS Flux Feed & Recovery System
Experience a revolution in submerged arc welding (SAW) with the ESAB FFRS Flux Feed & Recovery System. This innovative solution optimises your workflow, minimises downtime, and promotes a cleaner work environment – all while delivering exceptional cost savings.
Features
- Continuous Flux Recovery: The FFRS eliminates the need for frequent flux replacement, maximising uptime and operator productivity
- Automatic Flux Replenishment: Integrated systems automatically top off the flux hopper, ensuring a smooth and uninterrupted welding process
- Reduced Downtime: Spend less time refilling and more time welding with the FFRS’s efficient flux management system
- Cleaner Work Environment: The FFRS effectively captures and separates welding dust, promoting a healthier and more pleasant workplace for operators
- Reduced Waste: By recovering and reusing flux, the FFRS significantly reduces consumable waste, promoting environmental sustainability
The FFRS is available in two distinct models – the FFRS Basic and FFRS Super – to cater to your specific welding needs.
- FFRS Basic: Ideal for standard SAW applications, it offers a reliable and cost-effective solution
- FFRS Super: Designed for applications with high heat and flux bed conditions, the Super provides increased performance and durability
Applications
- Longitudinal and circumferential seam welding
- Heavy fabrication
- Shipbuilding
- Offshore construction
- Pressure vessel manufacturing
Ordering
Part No. | Description |
---|---|
0809914885 | FFRS 2000 |
0809914886 | FFRS 2000 with heaters |
0809914887 | FFRS 3000 |
0809914888 | FFRS 3000 with heaters |
0809914881 | FFRS Super with cyclone filter |
0809914884 | FFRS Super with heaters and Tedak filter |
0809914882 | FFRS Super with heaters in TPC |
0809914883 | FFRS Super with Tedak dust filter |
Resources
ESAB Submerged Arc Welding Technical Handbook
Take control of your SAW process today! Contact us to request a quote, book a demo or learn more about how the FFRS can transform your welding operations.
Brand |
Esab |
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Click and Collect:
Free Click and Collect with no minimum spend from our warehouse on the Empress Park, Southampton with on-site parking. Once your order has been processed, we will advise you when it is ready for pickup. Just want advice? No problem. Feel free to call in to speak to one of our friendly experts.
EWS Fleet Coverage Areas:
Southampton | Eastleigh | Winchester | Alton | Farnham | Petersfield | Havant | Hayling Island | Waterlooville | Fareham | Portsmouth | Gosport | Chichester | Arun | Worthing | New Forest | Christchurch | Salisbury | Wiltshire | Test Valley | Basingstoke and Deane | West Berkshire | Reading | Hart | Waverley | East Hampshire | East Dorset | Hampshire | Bournemouth | Poole | Lymington | Ringwood | Verwood | East Preston | Goring-by-Sea | Lancing | Shoreham-by-Sea | Steyning | Bramber | Horsham | Adur
Nationwide Delivery (all items excluding gas cylinders):
Free UK mainland (England, Scotland and Wales) delivery on orders over £85 inc. VAT.
UK mainland delivery is £7.50 inc. VAT on orders under £85 inc. VAT.
UK islands and Northern Ireland shipping costs may vary.
UK Delivery for Gas Cylinders:
Shipping costs for gas cylinders are calculated at checkout once the delivery postcode is entered.
International Delivery:
Please contact us for an accurate delivery quote.

Automation Consultation
Automation is the smart choice for any modern business looking ahead. With the right tailored solution, it will boost efficiency and reduce your long-term costs. Here's how:
1. Overcome labour shortages: Stay ahead of the industry’s skilled welder shortage
2. Minimise waste/human error: automation reduces material waste and rework by up to 15%
3. Cut Energy Costs: Automated welding systems use up to 30% less energy than manual methods
4. Lower Emissions: Automated systems reduce spatter and fumes, cutting emissions by up to 20% and creating a cleaner, safer work environment.
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