Buy ESAB Exaton 25.10.4.L ER2594 MIG Wire

Size	0.8mm 1.0mm 1.2mm
Weight	1kg 15kg 250kg Clear

Description

Conquer Corrosion with ESAB Exaton 25.10.4.L ER2594 MIG Wire: Supercharge Strength & Corrosion Resistance

Unleash the ultimate welding powerhouse with ESAB Exaton 25.10.4.L ER2594 MIG Wire, specifically designed to tame super-duplex stainless steels like Alleima SAF 2507 and its brethren. Experience unparalleled strength, ductility, and corrosion resistance for your most demanding projects. Exaton 25.10.4.L excels in chloride-bearing environments, safeguarding your welds against stress corrosion cracking, pitting, and crevice corrosion. Whether you’re tackling offshore platforms, chemical processing plants, or shipbuilding projects, this advanced MIG wire delivers lasting performance and peace of mind.

Features

Exceptional Corrosion Resistance: Engineered for superduplex steels, offering superior resistance to stress corrosion cracking, pitting, and crevice corrosion in harsh chloride-rich environments
Unmatched Strength & Ductility: Achieve impressive weld strength (up to 880 MPa) and excellent ductility for applications requiring both toughness and reliability
Versatile Applications: Perfectly suited for welding super-duplex steels like UNS S32750 (SAF 2507), UNS S32760, and duplex steels like UNS S31803 / S32205 (SAF 2205) where top-notch corrosion resistance is critical
Smooth Welding Experience: Enjoy a stable arc, low spatter, and excellent slag detachability for efficient and productive welding
Wide Range of Diameters: Available in diameters from 0.8 mm to 1.6 mm to match your specific welding needs
Multiple Approvals: Meets stringent international standards like ABS, CE, DNV-GL and UKCA ensuring quality and reliability

Ordering

Part No.	Description
S688082110	Exaton 25.10.4.L 0.8mm X 1kg – 14 Reels
S688084600	Exaton 25.10.4.L 0.8mm X 5kg – Discontinued
S688089820	Exaton 25.10.4.L 0.8mm X 15kg
S688109820	Exaton 25.10.4.L 1.0mm X 15kg
S688129820	Exaton 25.10.4.L 1.2mm X 15kg
S688129320	Exaton 25.10.4.L 1.2mm X 250kg – 2 Reels
S688169820	Exaton 25.10.4.L 1.6mm X 15kg

Additional information

Weight	N/A
Brand	Esab
Size	0.8mm , 1.0mm , 1.2mm , 1.6mm
Weight	1kg , 5kg , 15kg , 250kg

Delivery

Click and Collect:
Free Click and Collect with no minimum spend from our warehouse on the Empress Park, Southampton with on-site parking. Once your order has been processed, we will advise you when it is ready for pickup. Just want advice? No problem. Feel free to call in to speak to one of our friendly experts.

Nationwide Delivery (all items excluding gas cylinders):
Free UK mainland (England, Scotland and Wales) delivery on orders over £85 inc. VAT.
UK mainland delivery is £7.50 inc. VAT on orders under £85 inc. VAT.
UK islands and Northern Ireland shipping costs may vary.

UK Delivery for Gas Cylinders:
Shipping costs for gas cylinders are calculated at checkout once the delivery postcode is entered.

International Delivery:
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Specifications

Specifications
Classifications	EN ISO 14343-A : G/W/P 25 9 4 N L SFA/AWS A5.9 : ER2594
Approvals	ABS : ER 2594 CE : EN 13479 DNV-GL : Duplex steels UKCA : EN 13479

Approvals are based on factory location. Please contact ESAB for more information.

Alloy Type	Austenitic-ferritic (duplex) with approx. 50 FN ferrite - 25% Cr - 10% Ni - 4% Mo - Low C
Shielding Gas	M12 (EN ISO 14175)

Typical Tensile Properties
Condition	Yield Strength	Tensile Strength	Elongation
As Welded	700 MPa	880 MPa	30 %

Typical Charpy V-Notch Properties
Condition	Testing Temperature	Impact Value
As Welded	20 °C	230 J
As Welded	-50 °C	170 J

Typical Wire Composition %
C	Mn	Si	S	P	Ni	Cr	Mo	V	Cu	N	Nb	Ti	Co	PRE	FN WRC-92	W
0.012	0.4	0.3	0.0005	0.015	9.5	25	4	0.05	0.07	0.25	0.01	0.003	0.04	42	50	0.01

Typical Weld Metal Analysis %
C	Mn	Si	S	P	Ni	Cr	Mo	V	Cu	N	Nb	Co	PRE	FN WRC-92	W
0.01	0.3	0.4	0.001	0.02	9.4	25	4.0	0.06	0.1	0.25	0.01	0.04	41.7	52	0.01

Recommended Welding Parameters
Current	Wire Diameter	Voltage	Wire Feed Speed
40-120 A	0.8 mm	15-19 V	4.0-8.0 mm/min
60-220 A	1.0 mm	15-28 V	4.0-12.0 mm/min
150-260 A	1.2 mm	24-29 V	3.0-10.0 mm/min
230-350 A	1.6 mm	25-30 V	3.0-5.0 mm/min